Descripción
El 2902022204 is the Atlas Copco Element Spare Part Kit for the 5.5 kW / 8 bar oil-free scroll service stage, and 1616741883 is the element that sits at the centre of it. The two numbers describe one piece of work: the element produces the air, and the kit is the set the parts desk releases for it, with the check valve and the inlet filters that are renewed in the same stop.
Both numbers are recorded against the same machines. The official parts lists show the 2902022204 in the SF 6+, the SF 17+, the SF 22+ and in the QOF 15, QOF 22 and QOF 30, all at 8 bar(e) / 116 psig. That reach is what makes this element one of the busier oil-free scroll part numbers, and it is the reason a single kit number carries it.
En este artículo se explica qué es el 2902022204 contains, which machines take it, how the 5.5 kW figure relates to the machine the element sits in, how the machine is read before the element is exchanged, and how the order is confirmed.
What the 2902022204 Element Spare Part Kit Is
El 2902022204 is listed as 5.5KW8B ELEMENT SPARE PART KIT in the Atlas Copco parts programme, under the rate group S3M Oil free scroll, Element. It is the exchange set for one 5.5 kW scroll service stage running at 8 bar, and it carries the element together with the parts that sit around it in the air path.
A Service Stage Exchange Set
El artículo es un conjunto, no una pieza suelta. El número 1616741883 identifies the element itself, while the 2902022204 identifies the exchange set released for it, and the set is what the parts lists show against the machines.
La diferencia es importante en el momento en que se realiza la consulta. Una planta que disponga del número de referencia tiene la pieza correcta a mano, y el departamento administrativo lo confirma mediante ese número antes de formalizar el pedido.
The Element the Kit Is Built Around
The element inside is listed as ELEMENT 5,5KW 8 BAR OFSL/E03 under the number 1616741883. It is a serial-numbered part that carries its own nameplate with the part number, the serial number and the country of build, and it arrives in the kit with that plate on it.
Its data sheet reads 580 × 350 × 320 mm and 36 kg, which is the element on its own. The 2902022204 set around it is larger at 660 × 470 × 500 mm and 46 kg, and Belgium is the country of origin recorded for both numbers.
8 Bar and 10 Bar Are Different Numbers
The pressure version is built into the number. The 2902022204 is the 8 bar(e) set that matches the 8 bar(e) / 116 psig machines, while the 10 bar / 145 psig stage carries its own pair of numbers, with the element listed as 1616741882.
An enquiry for a 10 bar machine therefore lands on a different set, and that is the first point the parts desk settles with the model and serial number. The two stages are not interchangeable, and the element number is what separates them.
What the 2902022204 Kit Carries
El kit incluye el componente y las piezas a las que este da acceso, por lo que la unidad vuelve a estar operativa en una sola visita, en lugar de tener que realizar una serie de pedidos de piezas por separado.
The 5.5 kW 8 Bar Element
Un elemento, 1616741883, es el núcleo de la 2902022204. Se trata de la etapa de compresión de la máquina, la parte que recibe la potencia motriz y suministra el aire, y se sustituye como una unidad completa en lugar de reacondicionarse in situ.
The Check Valve
One check valve, listed as 2236049980, travels in the 2902022204. It sits at the discharge side of the element and holds the pressure line when the machine stops, and it is renewed with the stage because it is reached in the same piece of work.
The Two Air Filter Elements
Two air filter elements, listed as 1613900100, complete the 2902022204. They clean the air before it reaches the scroll element, and they are replaced at the same time so the inlet side is returned with the stage it feeds.
Machines That Take the 2902022204 Element
The element is recorded across two oil-free scroll platforms, the Atlas Copco SF range and the Quincy QOF range, and every machine on the list runs the 8 bar stage.
The SF 6+ and the QOF Range
For the SF 6+ the parts list shows the element and inlet section with the service stage at 8 bar, and the 2902022204 is the kit recorded against it. In the QOF range the 2902022204 is listed for the QOF 15, and again for the QOF 22 and the QOF 30, each at 8 bar(e) / 116 psig.
The SF 17+ and SF 22+ Carry Several Elements
The larger frames are built from more than one element. The parts list gives three elements for the SF 17+ and four for the SF 22+, and those quantities come from the drive arrangement of each model rather than from a calculation on the machine rating.
That changes the way the parts are ordered. A plant running an SF 22+ needs four 1616741883 elements for a full set, which is four 2902022204 kits, while an SF 17+ takes three.
How the 5.5 kW Figure Relates to the Machine
The 5.5 kW in the description belongs to the element, not to the compressor. Oil-free scroll machines of this class are built from identical stages, and the same 5.5 kW element is stacked in different numbers to make machines of different sizes.
One Element Number, Several Machine Sizes
That is why one part number serves a small machine and a large one. The parts list records a single service stage for the SF 6+, three for the SF 17+ and four for the SF 22+, and the spare part the workshop needs is the same item in each case.
The reading is worth keeping when a machine list is set beside a part number, because a 5.5 kW element inside an SF 22+ does not mean the machine is rated at 5.5 kW.
What the Element Does in an Oil-Free Scroll
Inside the element, two intermeshing scrolls trap and compress pockets of air, and the compression chamber runs without oil. That is what gives the machine its oil-free delivery, and it is also why the inlet air is filtered before the element rather than after it.
The orbiting scroll moves while the fixed scroll stays in place, and wear that builds over a long service life shows in the delivery of the stage and in the condition of its bearings. The scroll set is renewed as an element rather than machined back into service, which is why the 2902022204 is supplied as a complete stage.
Reading the Machine Before the Element Is Exchanged
The decision to exchange a stage is taken on the readings of the machine and the hours it has run, not on a single symptom. The numbers are collected at a fixed interval so a trend is visible before the stage is opened.
Las lecturas que determinan la decisión
El caudal de aire libre a la presión nominal, la temperatura de salida con una carga constante y la potencia consumida por cada unidad de aire son los parámetros que determinan la decisión. En una etapa de espiral, una disminución del caudal mientras la potencia se mantiene constante es el indicio que apunta a un desgaste del elemento.
Las vibraciones y el ruido en el elemento y en el extremo de accionamiento se registran simultáneamente. Si se analizan en conjunto a lo largo de un año de funcionamiento, estas lecturas indican a la planta si el 2902022204 forma parte de la próxima parada prevista.
The Filters and the Valve Around the Element
The parts that arrive with the element have their own read-back. A restricted inlet filter shows in the pressure drop across it, and the check valve shows at the moment the machine stops with a pressure line that does not hold.
Renewing all three positions of the 2902022204 in one stop means the new element is not put behind a filter that is already loaded, and the discharge side is closed with the valve the kit was released with.
Resumen del intercambio
El trabajo se divide en tres fases, y el 2902022204 abarca las partes de las tres. Cada fase se planifica en una sola parada, de modo que la máquina queda fuera de servicio una sola vez en lugar de dos.
Desmontar el escenario
Antes de abrir nada, se aísla la máquina y se purga la tubería de presión. A continuación, el elemento se desmonta de sus soportes y se traslada, apoyándose sobre sus caras de montaje, hasta el banco de trabajo, desconectando las tuberías y el accionamiento a medida que se libera la unidad.
El elemento antiguo se conserva hasta que llega el nuevo procedente del 2902022204 se confirma en relación con ella. Su placa lleva el número de serie de la etapa de salida, que es el número que se introduce en el fichero de la máquina correspondiente a esa central.
Incorporación del nuevo elemento
El nuevo 1616741883 entra por el 2902022204, and the check valve and the two air filter elements are fitted as the air path is closed up around it. The plate on the new element is checked against the order before the sealed package is opened.
En este punto, la limpieza es más importante que en cualquier otro. La cámara de desplazamiento funciona con holguras muy reducidas, y las piezas del kit permanecen en su embalaje hasta que se monta cada una de ellas.
Alineación, acoplamiento y primera puesta en marcha
Una vez colocado el elemento, se limpian y revisan las superficies de montaje, se inspecciona el acoplamiento y se comprueban la alineación y el sentido de giro antes de poner en marcha la máquina. A continuación, la máquina se pone en marcha sin carga bajo supervisión.
Durante el primer periodo de funcionamiento se supervisan la temperatura de descarga, la presión y las lecturas en el elemento y en el extremo de accionamiento, y el registro se convierte en la referencia para todas las comprobaciones posteriores del 2902022204 trabajo.
Handling the 2902022204 Kit in the Workshop
At 46 kg in a 660 × 470 × 500 mm package, the 2902022204 moves with ordinary workshop equipment. It arrives in a wooden case, and the contents are checked against the line before the job begins.
En el estrado
El 2902022204 permanece cerrada hasta que la máquina esté en condiciones de seguridad, el accionamiento esté aislado y la zona de trabajo esté preparada, y el elemento se desenvuelva en el banco de trabajo en lugar de en el suelo. Las aberturas de entrada y salida se mantienen cubiertas durante todo el proceso de sustitución.
Cada pieza se vuelve a colocar en su embalaje hasta que se instala. Una cámara de arrastre que recoge las partículas de arena durante la fase de montaje las retiene durante toda la vida útil del elemento.
La placa de identificación del elemento y el número de serie
El elemento se entrega con su propia placa, y el número de serie que figura en dicha placa se anota en el fichero de la máquina en el momento de su incorporación. Las plantas que registran el número de serie de salida de la misma manera mantienen un historial trazable de cada 2902022204 trabajo en la máquina.
La placa también confirma la identidad del elemento según las instrucciones de la línea de montaje, antes de que se abra un paquete precintado. Es el último momento en el que se detecta un error en el número de pieza mientras la máquina aún está montada.
Ordering the 2902022204 Element Kit
Hay dos números que determinan el orden: el número de referencia de la planta y el número de serie con el que se ha liberado el kit de recambio. El departamento de repuestos coordina ambos datos con el expediente de la máquina a la vista.
El número que figuran en los registros de la oficina de piezas
El elemento 1616741883 figura en el programa con la indicación de que se pida el 2902022204, por lo que el número de lote es el que figura en la línea de pedido. Una planta que envía el número de elemento llega al mismo lote, ya que ambos números se consideran una sola entrada.
Qué hay que enviar junto con la solicitud de información
Send Seadweer the compressor model and serial number together with whichever of the two numbers is at hand. The team confirms the stage for the machine, the pressure version, and the number of elements the frame carries.
On a frame that runs more than one stage, the quantity is part of the same confirmation, so the enquiry covers the whole machine rather than a single element. The 2902022204 is then quoted with the contents line the workshop will check in.
Especificaciones técnicas
En las tablas siguientes se recogen la identificación, el contenido y los datos físicos de los 2902022204 and its element, as the item data and the official parts lists state them.
Identificación de piezas
| Número de kit | 2902022204 |
| Número de elemento | 1616741883 |
| Descripción | 5.5KW8B ELEMENT SPARE PART KIT |
| Element description | ELEMENT 5,5KW 8 BAR OFSL/E03 |
| Presión | 8 bar(e) / 116 psig |
| País de origen | Bélgica |
| Código arancelario | 8414900090 |
Contenido del kit
| 1616741883 | Element 5.5 kW 8 bar OFSL/E03 | 1 |
| 2236049980 | Check valve | 1 |
| 1613900100 | Elemento filtrante de aire | 2 |
Dimensiones y peso
| Dimensiones del kit (largo × ancho × alto) | 660 × 470 × 500 mm |
| Peso del kit | 46 kg |
| Element dimensions (L × W × H) | 580 × 350 × 320 mm |
| Element weight | 36 kg |
Cobertura de las máquinas
| SF 6+ | 8 bar(e) / 116 psig |
| QOF 15 | 8 bar(e) / 116 psig |
| QOF 22 | 8 bar(e) / 116 psig |
| QOF 30 | 8 bar(e) / 116 psig |
| SF 17+ | 8 bar(e) / 116 psig — 3 elements recorded |
| SF 22+ | 8 bar(e) / 116 psig — 4 elements recorded |
Las cifras anteriores corresponden a los datos de los artículos del 2902022204 and of the element it carries, kept in one place for handling and for the machine file.
Preguntas frecuentes
What is the difference between the 2902022204 and the 1616741883?
El 1616741883 is the 5.5 kW / 8 bar oil-free scroll element on its own, and the 2902022204 is the exchange kit released for it. The kit carries one element together with the check valve and two air filter elements.
Which machines take the 2902022204 element kit?
The official parts lists record it for the SF 6+, the SF 17+, the SF 22+ and the QOF 15, QOF 22 and QOF 30, all at 8 bar(e) / 116 psig. The SF 17+ carries three elements and the SF 22+ carries four.
What is inside the 2902022204 kit?
The set holds one element 1616741883, one check valve 2236049980 and two air filter elements 1613900100. All three positions are reached in the same piece of work, so the stage returns to service in one stop.
Is 5.5 kW the rating of the compressor?
No. The 5.5 kW belongs to the element, and the larger frames are built from several of those stages, with three elements recorded for the SF 17+ and four for the SF 22+. A 5.5 kW element inside a larger machine does not make that machine a 5.5 kW unit.
Does the 2902022204 cover the 10 bar machine?
No. The 2902022204 is the 8 bar(e) / 116 psig set, and the 10 bar stage carries its own element and kit numbers. Send the model and serial number and the pressure version is confirmed from the machine record.
How is the 2902022204 element kit ordered?
El número del elemento se guarda en el programa junto con la instrucción de solicitar el número establecido, por lo que el 2902022204 is what goes on the order line. Send Seadweer the compressor model and serial number and the parts desk confirms the set for the frame.
More Maintenance Kits We Can Supply
Atlas Copco maintenance kits outside the range shown here are also available on request. Browse the table below, or contact us with your requirement.
| Número de referencia | Nombre de la pieza | Número de referencia |
|---|---|---|
| 1124080269 | KIT PIASTRE VALVOLE VX-252 | 1124-0802-69 |
| 1124080272 | KIT PIASTRE VALVOLE GM-240 | 1124-0802-72 |
| 1124080273 | KIT PIASTRE VALVOLE VX-304 | 1124-0802-73 |
| 1124080278 | KIT PIASTRE VALV.TR-255’CIL.AL | 1124-0802-78 |
| 1124080279 | KIT PIASTRA VALV.+GUARNIZ.AB 4 | 1124-0802-79 |
| 1124080280 | KIT PIASTRA VALV.AB360/268/258 | 1124-0802-80 |
| 1124080281 | KIT PIASTRA VALVOLA GM 300 | 1124-0802-81 |
| 1124080284 | KIT GUARNIZIONI GM 310 | 1124-0802-84 |
| 1124080285 | KIT PIASTRA VALVOLA BASIC 300 | 1124-0802-85 |
| 1124080286 | KIT PIASTRA VALVOLE BASIC 270 | 1124-0802-86 |
| 1124080287 | KIT PIASTRA VALVOLE POWER 380 | 1124-0802-87 |
| 1124080288 | KIT PIASTRE VALVOLE F-204 | 1124-0802-88 |
| 1124080292 | KIT PIASTRA VALVOLA AB 245 GHI | 1124-0802-92 |
| 1124080293 | KIT PIASTRA VALV.+GUAR.AB 410 | 1124-0802-93 |
| 1124080294 | KIT.GUARN.GM 300 | 1124-0802-94 |
| 1124080297 | KIT PIASTRE VALVOLE D.55 | 1124-0802-97 |
| 1124080301 | KIT RUOTA D.150 X 50LT.+APOLLO | 1124-0803-01 |
| 1124080302 | KIT RUOTA D.175 X 100/150LT. | 1124-0803-02 |
| 1124080303 | KIT WHEELS D200 | 1124-0803-03 |
| 1124080304 | KIT RUOTA Ø250 | 1124-0803-04 |
| 1124080305 | KIT RUOTA PIVOT.D.80 X 100/15 | 1124-0803-05 |
| 1124080306 | KIT WHEEL PIV. D100 | 1124-0803-06 |
| 1124080307 | KIT RUBBERS HEIGHT 45 | 1124-0803-07 |
| 1124080308 | KIT RUOTA 200-SILENT VX SD | 1124-0803-08 |
| 1124080313 | KIT RUOTA 25LT.50LT.APOLLO+PER | 1124-0803-13 |
| 1124080315 | KIT RUOTE D.210X65 GONFIABILI | 1124-0803-15 |
| 1124080318 | KIT GUARNIZ.CILIN.D50 GM 242 | 1124-0803-18 |
| 1124080319 | KIT PIASTRE VALVOLE D50 GM 242 | 1124-0803-19 |
| 1124080322 | KIT GOMMINO POWER 150 E.B. | 1124-0803-22 |
| 1124080323 | KIT RUOTE-BASIC 240 E.B. | 1124-0803-23 |
| 1124080334 | KIT RUOTA FX-951/952 25/40/50L | 1124-0803-34 |
| 1124080340 | KIT WHEEL PIV. D60 | 1124-0803-40 |
| 1124080344 | KIT GUARNIZIONI AB 410-SD- | 1124-0803-44 |
| 1124080345 | KIT GUARNIZIONI AB 512-SD- | 1124-0803-45 |
| 1124080346 | KIT FILTRO AB 410/512-SD- | 1124-0803-46 |
| 1124080347 | KIT N ?4 PIEDINI X SERBATOIO | 1124-0803-47 |
| 1124080348 | KIT RUOTA SEALEY 150/200/270LT | 1124-0803-48 |
| 1124080352 | KIT RUOTE D175-SPI-COP.NERO | 1124-0803-52 |
| 1124080355 | KIT RUBBERS D.40X35 | 1124-0803-55 |
| 1124080372 | KIT RUOTA PIVOT.D60 C/FRENO | 1124-0803-72 |
| 1124080376 | KIT RUOTA D.200-TENERA | 1124-0803-76 |
| 1124080378 | KIT PIEDE IN GOMMA D.60X 33H | 1124-0803-78 |
| 1124080380 | KIT DUMPERS D45X24 | 1124-0803-80 |
| 1124080385 | KIT TENDICINGHIA | 1124-0803-85 |
| 1124080386 | KIT GUARNIZIONI VX 300 | 1124-0803-86 |
| 1124080388 | KIT RULLO TENDICINGH.MSU(RIC) | 1124-0803-88 |
| 1124080392 | KIT RUBBER FOOT D60 | 1124-0803-92 |
| 1124080393 | KIT PULEGGIA TENDIC.MSU 1000 | 1124-0803-93 |
| 1124080403 | KIT 5 VITI 7010080000 | 1124-0804-03 |
| 1124080410 | KIT 5 VITI 7011100000 | 1124-0804-10 |
Ngozi Okafor –
We hold the 1616741883 number for the scroll element, and the parts line came back with the 2902022204 set instead. The kit arrived complete, with the check valve and the two air filter elements on the contents line, and the element plate was checked against the order before the old stage came off. Both units on that frame have held their discharge temperature at the level we log after an element exchange, and the element serial number is now on the machine file with the date of the stop.