ضاغط الهواء اللولبي الدوار الخالي من الزيت Atlas Copco ZT 160 (FF)

الوصف

The Atlas Copco ZT 160 is the 160 kW air-cooled machine in the upper half of the ZR/ZT 110-275 oil-free family, a fixed-speed compressor that brings certified oil-free air to plants without a cooling water circuit. The compression chambers run completely free of oil, the package carries the ISO 8573-1 CLASS 0 (2010) certification verified by TÜV, and the Full Feature build integrates the adsorption dryer inside the same frame.

Three pressure versions at 50 Hz and two at 60 Hz cover free air delivery from 371.0 to 465.5 l/s, and both branches share one 5,040 mm footprint. Because the heat of compression leaves through the cooling air stream, the installation plan drops the water main, the water treatment and the condensation handling entirely.

Where the ZT 160 Sits in the Oil-Free Range

The ZR/ZT 110-275 family serves the plants whose oil-free demand has outgrown the compact 55-90 class but has not yet reached the ZR/ZT 300-750 machines, and the ZT 160 carries 160 kW of installed motor power above the 110-145 entry models of the family. The letter Z marks the oil-free architecture: the compression elements never inject oil into the air stream, so no oil carry-over reaches the process. Where the demand profile swings, the ZT 160 VSD of the same rating adjusts its speed continuously instead of loading and unloading.

Atlas Copco pioneered oil-free air technology over sixty years and became the first manufacturer awarded CLASS 0 certification. The ZT 160 brings that standard into the air-cooled 160 kW class, and the package arrives as a complete all-in-one installation: place it on a flat floor, connect the power line and the air outlet, and push the start button. Lighter oil-free networks in the same family run the ZT 110.

فرعان، منصة واحدة

Two names describe the branches of the ZT 160, and each adds one fact:

• المعيار — توفر وحدة الضاغط هواءً خالياً من الزيت للشبكات المزودة بنظام خارجي لمعالجة الهواء في المرحلة اللاحقة، حيث يعمل التصميم المبرد بالهواء على طرد حرارة الضغط إلى هواء الغرفة.
• ميزة كاملة — تتضمن الحزمة مجفف الامتصاص، بحيث يخرج الهواء الجاف من الجهاز مباشرةً دون الحاجة إلى استهلاك طاقة خارجية لعملية التجديد.

Every version combines with both branches, and both branches share the same 5,040 mm footprint. Plants with a cooling water main on site pick the water-cooled ZR 160 of the same rating.

Technical Specifications of the ZT 160

The table below condenses the ZT 160 into its headline figures:

البيانات المقننة عند 50 هرتز

يُقاس أداء الوحدة وفقًا للمعيار ISO 1217، الملحق C، الطبعة الرابعة (2009). تُقاس الإصدارات ذات الضغط 7.5 و8.6 بار عند ضغط 7 بار، بينما تُقاس الإصدارة ذات الضغط 10 بار عند ضغط 9 بار:

The 7.5 bar version leads the whole series at 465.5 l/s (986 cfm), and the 10 bar band delivers 396.3 l/s (840 cfm). The installed motor power stays at 160 kW across all versions, and the sound pressure level reads 77 dB(A) on the 7.5 and 8.6 bar versions and 78 dB(A) on the 10 bar version.

البيانات المقننة عند 60 هرتز

The 60 Hz versions cover two bands from 8.6 to 10.4 bar(e), and the motor is rated at 200 hp. The measurement pressures follow the same rule as at 50 Hz:

The 8.6 bar version leads the 60 Hz band at 416.9 l/s (883 cfm). The noise level is the A-weighted emission sound pressure level at the work station, measured according to ISO 2151: 2004 using ISO 9614/2, with a total uncertainty value of 3 dB(A).

الأبعاد والوزن

Both branches of the ZT 160 share one footprint, because the air-cooled layout carries the dryer inside the same frame length:

لا يلزم وجود أساسات لأي من الفرعين. يتم تركيب الوحدة مباشرةً على الأرضية المستوية لغرفة الضاغط، كما أن التصميم المبرد بالهواء يلغي الحاجة إلى خط مياه التبريد الرئيسي، ومعالجة المياه، ومعالجة المكثفات من خطة التركيب.

درجة نقاء الهواء 0، معتمدة من قبل TÜV

The ZT 160 belongs to the oil-free range certified according to ISO 8573-1 CLASS 0 (2010). TÜV type-tested the range with the most rigorous methodologies available, measuring all possible oil forms across a range of temperatures and pressures, and found no traces of oil at all in the output air stream. CLASS 0 is the most stringent class of the standard: the total oil concentration is as specified by the equipment user or supplier and more stringent than class 1.

That certification is what makes the ZT 160 the default choice where a single trace of oil costs a batch: food and beverage lines running fermentation, packaging and filling, electronics plants cleaning chips and boards, petrochemical operations in extreme heat and humidity, and pharmaceutical production from tablet coating to bottling.

التبريد الهوائي لتركيب سهل

Air cooling defines the ZT branch of the family. The cooling circuit rejects the heat of compression into the room air, which keeps the package free of any water dependency and holds the installation simple. The sound pressure level reads 77 dB(A) on the lower pressure versions and 78 dB(A) on the 10 and 10.4 bar versions, eight decibels above the water-cooled ZR 160 sibling of the same rating.

ونظرًا لأن الحرارة تتسرب عبر تيار الهواء المبرد، فإن خيارات الأنابيب يمكن أن توجه الهواء الدافئ إلى خارج غرفة الماكينات أو تستعيده لاستخدامه في تدفئة الأماكن خلال موسم البرد، مما يعيد تحويل جزء من طاقة الضغط إلى مورد للموقع.

تقرير شامل: مجفف الامتصاص المتكامل

In the ZT 160 Full Feature, the adsorption dryer eliminates the moisture before it enters the air net. The dryer regenerates with the heat of the compressor, so no external energy is needed to dry the air, and the savings against a conventional dryer are large. The pressure drop through the dryer is minimal, which cuts the operating cost again, and the whole drying function lives inside the compressor package instead of beside it.

التحكم والمراقبة

تقوم وحدة التحكم «إلكترونيكون» بتشغيل الضاغط والمجفف المدمج من خلال نظام تحكم واحد. تعرض الشاشة ظروف التشغيل برموز واضحة وتصفح سهل الاستخدام، كما تراقب حالة الصيانة، وتصدر إشارات استباقية للصيانة، وإنذارات في حالة حدوث أعطال، وإيقافات آمنة. وتأتي وظائف التحكم عن بُعد والإشعارات المدمجة كميزة قياسية مع اتصال قائم على شبكة إيثرنت.

SMARTLINK والخيارات

The option list of the ZT 160 tailors the package to the plant:

• SMARTLINK — مراقبة البيانات عبر الإنترنت لنظام الهواء المضغوط، مع مؤشرات تحذيرية وجدولة أعمال الصيانة.
• Ducting options — the warm cooling air routed out of the machine room or recovered for space heating in the cold season.
• مرشح الجسيمات طويل المدة وخيارات أخرى لتحسين جودة الهواء — لمواد الطلاء المحددة وأهداف النقاء الصارمة.
• تغليف في صندوق خشبي، وشهادات المواد، وشهادة الاختبار، واختبار الأداء الذي تم إجراؤه بحضور شهود — لضمان التركيب الخاضع للرقابة والاستلام الموثق.

Every ZT 160 is shop-tested before it leaves the factory, and the witnessed performance test option documents the measured flow and pressure against the specification for the acceptance record of the project. Combined with the material certificates and the wooden case packaging, the package arrives ready for a controlled installation from the first day.

Applications of the ZT 160

Food and beverage plants run the ZT 160 for fermentation, aeration, transportation, filling and capping, where the CLASS 0 certification removes the contamination risk from the audit trail. Electronics manufacturers use the clean, dry air for removing microscopic debris from chip and board surfaces, and petrochemical sites value the machine’s ability to run in extreme temperatures and humidity conditions around the clock.

Pharmaceutical production completes the picture, from fermentation and tablet coating to packing and bottling, where 100 percent oil-free air protects both the process and the brand. Where the demand profile fluctuates heavily, the plant adds the ZT 160 VSD of the same rating next to this fixed-speed machine, and growing networks step up to the larger models of the same family.

Service and Support Around the ZT 160

The ZT 160 is built for long overhaul intervals, few service interventions and minimal maintenance cost, and every machine is tested before delivery to ensure it meets the specifications. A global service operation with field service engineers across 160 countries backs the installed base, and genuine Atlas Copco parts keep the package at its rated performance.

Seadweer supplies genuine Atlas Copco spare parts and service kits for the ZT 160 and its Full Feature branch. Send us the compressor model together with the parts you need, and the correct items are confirmed with the quotation in one pass.

الأسئلة الشائعة

What does the ZT 160 deliver at 7.5 bar?

The 7.5 bar version delivers 465.5 l/s at 50 Hz, which equals 27.9 m³/min or 986 cfm, measured at 7 bar according to ISO 1217 annex C, edition 4 (2009). At 60 Hz the 8.6 bar version reads 416.9 l/s (883 cfm).

Is the ZT 160 air-cooled?

Yes. The ZT letter marks the air-cooled branch of the ZR/ZT family: the cooling circuit rejects the heat of compression into the room air, so no cooling water main is needed. The sound level reads 77 to 78 dB(A), and the water-cooled equivalent is the ZR 160.

ما مدى خلو الهواء من الزيوت؟

The ZT 160 carries the ISO 8573-1 CLASS 0 (2010) certification verified by TÜV, the most stringent class of the standard. TÜV testing found no traces of oil at all in the output air stream across the tested range.

ما الذي يضيفه إصدار «Full Feature»؟

Full Feature integrates the adsorption dryer inside the compressor package. The dryer regenerates with the heat of the compressor, so no external energy is needed, and the package weight grows from 5,150 kg to 6,350 kg while the footprint stays at 5,040 × 1,650 × 2,100 mm.

لماذا لا يضم نطاق 60 هرتز سوى نسختين فقط؟

يغطي جدول المواصفات الرسمي لـ 60 هرتز الإصدارين 8.6 و10.4 بار (e)، اللذين يتوافقان مع نطاقات الضغط الأكثر شيوعًا في شبكات 60 هرتز. أما عند 50 هرتز، فتشمل السلسلة ثلاثة إصدارات تتراوح قيمها بين 7.5 و10 بار (e).

How loud is the ZT 160?

The sound pressure level at the work station reads 77 dB(A) on the 7.5 and 8.6 bar versions and 78 dB(A) on the 10 and 10.4 bar versions. The value follows ISO 2151: 2004 with the ISO 9614/2 method and carries a total uncertainty value of 3 dB(A).